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Cares ONE NG - Installation Manual

  • Text
  • Boiler
  • Heating
  • Flue
  • Appliance
  • Valve
  • Installation
  • Efficiency
  • Maintenance
  • Maximum
  • Domestic
  • Manual

INSTALLATION Clamp Seal

INSTALLATION Clamp Seal Screws Fig. 4 Fitting the 5” Flue (Ø 80 / 125 Horizontal/vertical) Once the boiler has been positioned on the wall, it is necessary to insert the Ø80/125 adaptor (Fig. 5) for both horizontal and vertical flue runs into the boiler flue socket (not supplied with flue kit - Part No 3318095). Push the adaptor onto the boilers flue connection, grease the seals then add extensions or elbows as required, secure the adaptor, using the clamp and screws provided. Total length of Vertical Kit 1240 mm 5" Adaptor Part no: 3318095 * This length will vary according to the type of flashing installed Fig. 5 180 mm Useable length of Vertical flue 575 mm* To fit extensions or elbows it is first necessary to ensure that the lip seal is fitted correctly into the inner flue, once verified, it is simply necessary to push them together, no clamps are necessary to secure the flue components. Before proceeding to fit the flue, ensure that the maximum flue length has not been exceeded (See the tables) and that all elbows and bends have been taken into consideration, for each additional 90° elbow 1 metre must be subtracted from the total flue length, and for each 45° 0.5 metres must be subtracted from the total flue length (the height of the vertical adaptor and a 45° bend can be seen in Fig.6 and a 90° bend in Fig. 7). Note: DO NOT cut the vertical flue kit. Fig. 6 Fig. 7 18 /

INSTALLATION Fitting the Coaxial Flue (Ø 60 / 100 Vertical) Note: See table for maximum and minimum flue runs. Contents: 1x Conical Adaptor (60/100mm) 1x Vertical Flue Kit (80/125mm) The vertical flue kit is supplied with a specially designed weather proof terminal fitted, it can be used either with a flat roof or a pitched roof. Total length of Vertical Kit 1355 mm Vert Adaptor (supplied with flue kit) 180 mm Useable length of Vertical flue 690 mm* The Vertical flue kits useable lengths with the pitched roof flashings are indicated in Fig. 7. Before proceeding to fit the flue, ensure that the maximum flue length has not been exceeded (See the tables) and that all elbows and bends have been taken into consideration, for each additional 90° elbow 1 metre must be subtracted from the total flue length, and for each 45° 0.5 metres must be subtracted from the total flue length (the height of the vertical adaptor and a 45° bend can be seen in Fig. 8). Vertical Starter Part No: 3318079 Mark the position of the flue hole in the ceiling and/or roof (see Fig. 7 for distance from wall to the centre of the flue). Cut a 130mm diameter hole through the ceiling and/or roof and fit the flashing plate to the roof. Fig. 7 * This length will vary according to the type of flashing installed DO NOT cut the vertical flue kit. To connect the vertical flue kit directly to the boiler, place the vertical starter kit (Part No. 3318079) (see Fig. 7) onto the exhaust manifold and secure with the clamp, fit the vertical adaptor onto the vertical starter kit (note: there is no need to use a clamp to secure this as it is a push fit connection), the vertical flue kit must then be inserted through the roof flashing, this will ensure that the correct clearance above the roof is provided as the terminal is a fixed height. Should extensions be required, they are available in 1 metre (Part No. 3318077), 500mm (Part No. 3318078) and they must be connected directly to the vertical starter kit before connecting the adaptor to allow the vertical flue kit to be fitted. In the event that extension pieces need to be shortened, they must only be cut at the male end and it must be ensured that the inner and outer flue remain flush. When utilising the vertical flue system, action must be taken to ensure that the flue is supported adequately to prevent the weight being transferred to the appliance flue connection by using 1 flue bracket per extension. When the flue passes through a ceiling or wooden floor, there must be an air gap of 25mm between any part of the flue system and any combustible material. The use of a ceiling plate will facilitate this. Also when the flue passes from one room to another a fire stop must be fitted to prevent the passage of smoke or fire, irrespective of the structural material through which the flue passes. Fig. 8 / 19